NiagaraDFS

Flood-spray cleaning system for the highest cleaning requirements

NiagaraDFS is a flood-spray cleaning system with revolving wheel technology. Rotating the parts baskets or parts carriers around the horizontal axis ensures all-round thorough cleaning. The optional ultrasound cleaning additionally ensures particularly high cleaning results. All processing steps are carried out in one chamber.

  • for small parts in baskets or individual parts on workpiece holders
  • for components with complex geometrical shapes
  • for very high cleanliness requirements
  • for applications with short cycle times
Basic system
Cleaning system: flood-spray cleaning with flat spray nozzles
Operating principle: rotating revolving wheel system with vertical nozzle frame and optional rotating nozzle frame (rotating in same or opposite direction) for reliable cleaning results
Tank systems: separately heated single-tank or multi-tank systems with cascade design and large volume for extending the useful life of media
Loading: front loading through a roller guided holding fixture
Housing: easy-care stainless steel for perfect optics
Tank insulation: stainless steel for high energy efficiency
Control and operation: Siemens Simatic with user-friendly Siemens touch panel
Bath monitoring: Libelle Fluid Control for maximum quality of the processing water
Filter system: removable basket filter removes coarse dirt particles in the return line of the cleaning/rinsing process

Smart Cleaning

Intelligent cleaning with BvL apps and digital networking.
Transparent process information for predictive system diagnostics and maintenance: efficient and automatic.

Special features/variants

Synchronised continuous process for optimising cycle times

NiagaraDFS mit optionaler Ultraschallreinigung

Cleaning technology

  • holding fixture revolves or swivels around the horizontal axis
  • all-round component cleaning through special nozzle frame
  • nozzles and nozzle frames can be adapted to the component
  • adaptation of useful dimensions, loads and pump capacities possible

Processing steps

The processing steps are carried out in a chamber:

  • washing: spray cleaning, flood cleaning, injection flood cleaning, vacuum flood cleaning, ultrasound cleaning (optional)
  • rinsing (for multi-tank system) spray cleaning, flood cleaning, injection flood cleaning, vacuum flood cleaning, ultrasound cleaning (optional)
  • drying with air blast (optional), circulating air drying (optional) or vacuum drying (optional)

Options and supplements

  • Nevada drying systems
  • handling systems: parts baskets, loading carriage, stationary table with cross moving, bridge loader and automation
  • increased pump capacity to increase spraying pressure
  • bath maintenance measures (e.g. filtration systems, oil separator)
  • process reliability: Libelle Cleaner Control, Libelle Oil Control, Libelle Data Control, remote diagnosis
  • Arctic cooling systems
  • degaussing systems
  • cascaded design of the tanks for extending the useful life of media
  • floor drip tray
  • other system components
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Industries

Best cleaning results in any area of application

Vehicle technology

Vehicle technology

Railway

Railway

Hardening/foundry

Hardening/foundry

System Components

Elements for successful cleaning

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Service

For a smooth production sequence

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